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研究生: 王延齡
Wang, Yan-Ling
論文名稱: 以濕式化學法製備Li2O-B2O3-SiO2玻璃及其於鈦酸鋇MLCC之助燒結性質研究
Preparation of Li2O-B2O3-SiO2 glass by wet-chemical process and its sintering performance on BaTiO3-based MLCC applications
指導教授: 吳毓純
Wu, Yu-Chun
學位類別: 碩士
Master
系所名稱: 工學院 - 資源工程學系
Department of Resources Engineering
論文出版年: 2023
畢業學年度: 111
語文別: 中文
論文頁數: 83
中文關鍵詞: 鈦酸鋇助燒結劑鋰硼矽玻璃濕式化學法
外文關鍵詞: BaTiO3, sintering aid, Li2O-B2O3-SiO2 glass, wet-chemical technique
相關次數: 點閱:62下載:17
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  • 具有高介電常數特性的鈦酸鋇是積層陶瓷電容中常用的介電陶瓷材料,一般需要1350℃左右高溫燒結才能夠達到緻密化,而在此高溫下內電極導電金屬易發生劇烈收縮而產生裂縫,造成電容值降低。適當添加玻璃作為助燒結劑來降低燒結溫度是必要的步驟,Li2O-B2O3-SiO2 (LBS)玻璃具有低熔融點的特性,可作為良好的助燒結劑。本研究以開發LBS玻璃的製程為目標,利用濕式化學法製備LBS膠體溶液,分析在LBS對鈦酸鋇陶瓷體之助燒結效果以及介電性質的表現。在固定LBS成分組成下 (40Li2O-20B2O3-40SiO2 ,L2S2)探討螯合劑對玻璃特性的差異,研究發現添加檸檬酸作為螯合劑能使鋰離子置於硼矽網絡結構內,加上多官能基的乙二醇聚合法,改善LBS的成分分布均勻性,形成的LBS玻璃具有較低的玻璃軟化溫度與熔融溫度;具有較低熔點的LBS玻璃添加量從1 wt.%降至0.33 wt.%後可避免鈦酸鋇陶瓷體過度燒結的現象。將LBS中Li2O與B2O3的占比下降、SiO2占比提高 (25Li2O-12.5B2O3-62.5SiO2 ,L2S5)後,L2S5的玻璃軟化溫度與熔融溫度有提高的趨勢,因此L2S5/BT燒結緻00密溫度較L2S2/BT高50℃,但由於L2S5的Li2O占比下降,pinning effect較小,使殼層 (shell)較厚,進而得到較L2S2/BT低的介電損耗與較高的絕緣電阻率。而LBS/BT的燒結溫度不僅比SiO2/BT低150-200℃,電容值對溫度的變化率也有符合X7R的規範。

    Barium titanate (BT) is a widely used material for multi-layer ceramic capacitors. BT requires a high sintering temperature of 1350°C to achieve densification. At this high sintering temperature, the internal electrodes would shrinkage and crack, which results in a decreasing in capacitance value. To address this issue, the addition of glass as a sintering aid is necessary to lower the BT sintering temperature. A study investigated the impact of Li2O-B2O3-SiO2 (LBS) glass in BT ceramic. The influence of chelating agents on the characteristics of the LBS glass is investigated under a fixed LBS composition (40Li2O-20B2O3-40SiO2, L2S2). By using citric acid as a chelating agent, lithium ions easier incorporated into the glass structure. The ethylene glycol polymerization method improves the uniform distribution of LBS composition, resulting in lower glass softening and melting points. Additionally, over-firing of the BT ceramic body is effectively prevented by reducing the addition of low melting LBS glass (CE-L2S2) from 1 wt.% to 0.33 wt.%. The glass softening and melting points of 25Li2O-12.5B2O3-62.5SiO2 (L2S5) are increased by reducing the proportion of Li2O and B2O3 while increasing the proportion of SiO2 in LBS. As the result, the sintering temperature of L2S5/BT is higher than L2S2/BT. The pinning effect becomes less significant by decreasing the proportion of Li2O in L2S5, which results in a thicker shell structure. Consequently, L2S5/BT demonstrates lower dielectric loss and higher resistivity compared to L2S2/BT. Moreover, the sintering temperature of LBS/BT is not only 150-200°C lower than SiO2/BT but also the temperature coefficient of capacitance meets the X7R specification.

    中文摘要 I ABSTRACT II 致謝 XVII 目錄 XVIII 表目錄 XXI 圖目錄 XXI 第一章 緒論 1 1-1前言 1 1-2研究動機與目的 1 第二章 理論基礎與文獻回顧 3 2-1積層陶瓷電容器 3 2-2積層陶瓷電容基本原理與常見之種類 3 2-3鈦酸鋇之基本性質 6 2-4摻雜對鈦酸鋇介電性質之影響 8 2-5鈦酸鋇微結構與燒結特性 9 2-6液相燒結 10 2-7 Sol-Gel法 13 2-7-1 Sol-Gel反應機制 14 2-7-2酸鹼值對Sol-Gel法反應的影響 15 2-7-3水含量對水解縮合的影響 16 2-7-4溶劑的影響 17 2-7-5熟化 (aging)與凝膠化 (gelation) 17 2-7-6熱處理 17 2-8 Pechini method 18 2-9玻璃網絡理論 18 2-10矽酸鹽玻璃結構介紹 20 2-11硼矽酸鹽玻璃介紹 20 2-12添加鹼金族或鹼土族離子之硼矽酸鹽玻璃介紹 21 2-13陽離子硼矽玻璃對鈦酸鋇之燒結效果文獻整理 22 第三章 實驗方法與步驟 23 3-1實驗藥品 23 3-2實驗流程 24 3-2-1 Sol-Gel法製備LBS實驗流程 24 3-2-2 Modified Pechini法製備LBS實驗流程 25 3-2-3 LBS玻璃加入鈦酸鋇之陶瓷製程 28 3-2-4鈦酸鋇陶瓷體燒結流程 28 3-2-5鈦酸鋇陶瓷體電性樣品製備流程 29 3-3材料性質分析 30 3-3-1熱重熱差同步分析儀 30 3-3-2玻璃濕潤性分析 30 3-3-3 X光繞射儀 30 3-3-4拉曼光譜儀 31 3-3-5傅立葉轉換紅外光譜儀 32 3-3-6動態光散射儀 32 3-3-7熱膨脹熱分析儀 33 3-3-8阿基米德(Archimedes)密度量測法 33 3-3-9掃描式電子顯微鏡 33 3-3-10穿透式電子顯微鏡 34 3-3-11介電常數與介電損耗量測 34 3-3-12絕緣電阻值量測 35 3-3-13容溫變化率 35 第四章 結果與討論 37 4-1製程方法對LBS玻璃特性的影響 37 4-1-1 LBS膠體溶液製程 37 4-1-2 LBS膠體結構 39 4-1-3 LBS玻璃結構 40 4-2 L2S2玻璃對BT之助燒結效果 47 4-2-1 SG-L2S2/BT與CE-L2S2/BT的燒結效果 (1 wt.%) 47 4-2-2 SG-L2S2/BT與CE-L2S2/BT的燒結效果 (0.33 wt.%) 53 4-3 Li2O與SiO2占比對LBS玻璃特性的影響 57 4-3-1 L2S5玻璃結構 57 4-4 L2S5玻璃對BT之助燒結效果 62 4-4-1 CE-L2Sy/BT與SiO2/BT的燒結與電性效果 62 第五章 總結論 71 5-1結論 71 5-2建議及未來研究方向 73 參考文獻 74

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