| 研究生: |
林益勤 Lin, Yi-Cin |
|---|---|
| 論文名稱: |
自動對焦之電腦數值控制工具機應用於球形曲面雕刻 Study of Auto-Focus Computer Numerical Control Machine Applied to Spherical Surface Carving |
| 指導教授: |
林裕城
Lin, Yu-Cheng |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 工程科學系 Department of Engineering Science |
| 論文出版年: | 2023 |
| 畢業學年度: | 111 |
| 語文別: | 中文 |
| 論文頁數: | 86 |
| 中文關鍵詞: | 自動對焦 、電腦數值控制 、紅外線感測器 、脈衝寬度調變生成 、路徑檔轉換模組 、感測模組 、G碼釋義模組 |
| 外文關鍵詞: | auto-focus, CNC, infrared sensor, PWM generator, path-file conversion module, sensing module, G-code interpretation module |
| 相關次數: | 點閱:152 下載:12 |
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本研究成功開發自動對焦CNC(Computer Numerical Control)的概念機台,採用最符合成本的紅外線感測器,透過感測器實驗與分析去克服低成本感測器的缺點,並將球形曲面作為工件進行切削,測試機台的問題與缺點,根據研究結果將其改善。開發自動對焦CNC包含硬體與軟體兩部分,硬體設計以鋁擠型搭建一台龍門式CNC,並於機台上安裝第四軸(旋轉軸)、主軸雕刻刀、紅外線感測器,並以加強機台剛性為設計之首要目的;軟體部分使用Python撰寫了各式模組,使機台可以順利驅動馬達至指定目標點掃描目標,並將掃描值整合原始2D路徑檔,生成新的3D路徑檔作為機台最終切削檔。本實驗可發現,機台最小誤差範圍能控制在±1 mm 之內,加上機台使用上會有微小的失步,導致雕刻刀最小直徑只能至2 mm,選擇太細會出現斷刀情形;在切割字型與符號時,因路徑軌跡較單調,雕刻結果較為完美,當要雕刻複雜的照片時,因雕刻刀較粗,只能大致呈現圖形輪廓,線條較為複雜精細的部分會有失真現象。
This research successfully developed the conceptual machine of auto-focus CNC in using the most cost-effective infrared sensor. Through the sensor experiment and analysis, we overcome the shortcomings of the low-cost sensor.
The hardware materials base on aluminum extruded section, including 4-axis, sensor and spindle on it. Using Python to write a PWM generator, path-file conversion module, sensing module, and G-code interpretation module. Making the software combined with hardware, so that the machine can run smoothly. In this experiment, it can be found that the minimum error of the sensor can be controlled within ±1 mm, so we let the depth of the cutting system in 2 mm. In addition, when the machine is used for a while, there will be a slight losing step on it. So the minimum diameter of the engraving knife can only reach in 2 mm. If the engraving knife is too thin, it will be broken. If we cut the fonts or symbols, the result will be perfect. Because the trajectory is simple enough. If we cut the complex photos, the internal prototype will be distorted. But it also can see the contour on it.
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