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研究生: 楊芸惠
Yang, Yun-Hui
論文名稱: 結合模擬與模糊多屬性決策方法評估十二吋晶圓廠廠房佈置問題
The use of simulation and fuzzy multi-attribute decision making methods in evaluating 300mm semiconductor fab layout problem
指導教授: 楊大和
Yang, Ta ho
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 製造工程研究所
Institute of Manufacturing Engineering
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 117
中文關鍵詞: 十二吋晶圓廠設施佈置製程層為基之佈置模糊多屬性決策系統模擬
外文關鍵詞: Fuzzy multi-attribute decision making method, Simulation, 300mm semiconductor fab, Layer-based layout, Facility layout
相關次數: 點閱:93下載:17
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  •   近來國內眾多半導體廠商紛紛宣布新的投資計劃,欲發展及建造十二吋晶圓廠,預計幾年內約有20多座之十二吋晶圓廠陸續完工。未來幾年我們可預見台灣半導體產業將從過去生產八吋晶圓時代漸漸走向生產十二吋晶圓的時代。回顧過去,我們發現到一個變化,亦即為了擴充在晶圓代工業之優勢以及經濟規模的考量,晶圓廠廠房面積正逐年以不等的倍數擴增。此時就產生了一個問題,隨著工廠面積之擴張,除了增加人員管理之不便,物料搬運距離變長與產品的生產週期可能增加等問題將因應而生,如何規劃一適當廠房佈置,是一個值得深究的議題。本研究以台灣某晶圓廠為案例,目的於探討大型(Large-size)廠房應如何規劃廠房空間,將廠區作一適當佈置,以期提高整座工廠之績效。

      本研究設計多種廠房佈置方案,且為了使考慮層面更為廣泛與完整,會同時考量多項績效指標,因而發展出一個結合系統模擬與模糊多屬性決策方法的評估模式,來進行各種可行方案的分析與比較,冀望給予半導體公司的佈置執行者在進行廠區規劃時ㄧ個參考之依據。

     The semiconductor manufacturers announced the new investment plans to develop and construct 300mm wafer fabrications successively. It is estimated that more than twenty 300mm wafer fabrications will be complete in a few years. Predictably in the near future, Taiwan semiconductor industries will move from producing 200mm wafer era to 300mm era. Looking at the past, there have a trend namely in order to expand the advantages in the field of foundry service and consider economical scale, consequently there have been tremendous increases in sizes of manufacturing facilities year by year. With the expansion of factory area, it results in long material flow distance and a delayed cycle time than desired. The design of a manufacturing facility with efficient layout will be worth researching. In this paper, a foundry service company is the case that we study to analyze the suitable arrangement of factory layout for large-size wafer fabrication.

     This research intends to develop various alternatives of factory layout and, at the same time, to take multiple performance indexes into account in order to inspire a broader, a more extensive and complete consideration, hence this paper develop a model to evaluate facility layout problem of 300mm wafer fabrication by combining simulation and fuzzy multi-attribute decision making method(FMADM). It is hoped to provide the executives of the semiconductor companies with some findings and results.

    目 錄 摘 要                  i Abstract                ii 誌 謝                  iv 目 錄                  v 圖目錄                viii 表目錄                 ix 第一章 緒論               1 1.1 研究背景與動機            1 1.2 研究目的               3 1.3 研究流程               3 1.4 論文架構               4 第二章 文獻探討             6 2.1 設施佈置方法及文獻回顧        6 2.2 半導體廠房佈置文獻回顧        8 2.3 模糊多屬性決策方法文獻回顧     11 2.4 總結                13 第三章 研究方法             14 3.1 晶圓製造              14 3.1.1 產業分析             14 3.1.2 十二吋晶圓廠的特性        16 3.1.3 晶圓製造流程簡介         17 3.1.4 晶圓廠廠房佈置型態        20 3.1.5 本研究之廠房佈置方法說明     24 3.2 模擬模式之建構程序         25 3.2.1 系統描述             25 3.2.2 資料收集、整理與分析       25 3.2.3 模擬模式的建立          25 3.2.4 系統穩態的決定          26 3.2.5 模擬重複次數之決定        26 3.2.6 模式的驗證            27 3.3 模糊多屬性決策分析模式       27 3.3.1 模糊理論             27 3.3.2 模糊多屬性決策分析程序      36 第四章 案例分析             40 4.1 各替代方案產生之說明        41 4.2 佈置方案之績效指標的衡量      43 4.3 系統描述              45 4.3.1 研究假設             46 4.3.2 廠房規格             47 4.4 建構模擬模式            48 4.4.1 資料收集、整理與分析       49 4.4.2 模擬模式的建立          49 4.4.3 系統穩態的決定          51 4.4.4 模擬重複次數之決定        51 4.4.5 模擬模式的驗證          53 4.4.6 模擬結果             54 4.5 進行模糊多屬性決策之分析      54 4.6 結果分析              64 第五章 結論與建議            70 5.1 結論                70 5.2 未來研究與建議           70 參考文獻                72 附錄                  77

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