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研究生: 陳又誠
Chang, Cheng-Yo
論文名稱: 氮化鈦表面披覆氧化鎢之磨潤性質研究
Tribological performance of TiN's surface with oxidated Tungsten
指導教授: 蘇演良
Su, Yan-Liang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 103
中文關鍵詞: 鍍膜氧化鎢氮化鈦
外文關鍵詞: TiN, Tungsten, coating
相關次數: 點閱:89下載:7
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  • 本實驗採用封閉式非平衡磁控濺鍍法,且使用漸進層概念,氮化鈦於鍍層表面沉積一層純金屬鎢,並且進行熱處理,使鍍層表面生成氧化鎢的組織。鍍膜分析測試方面,利用輝光放電光譜儀及波長發散光譜儀進行成份分析;掃描式電子顯微鏡及X光繞射光譜儀分析鍍層成長結構與結晶特性;並於鍍層進行熱處理後,研究其於氧化後結構及性質之變化。機械性質與磨潤性能分析方面,利用刮痕試驗及洛氏壓痕器測試鍍層之附著性;以奈米硬度試驗機量測其硬度;以銷對盤迴轉式磨耗試驗機及點、線接觸往復式磨耗試驗機測試其磨耗機構、抗磨耗性及摩擦係數。並將鍍膜被覆於車刀及印刷電路板微鑽針上,實際對鋼料及印刷電路板進行加工,試驗鍍膜之刀具保護性能及分析其破壞機構。
    透過以上對鍍層的分析測試,探討不同之氮化鈦與鎢之複合鍍膜沉積模式,以及不同溫度及時間的熱處理產生的效果及其於各應用場合的實用性,對此系列鍍層更進一步了解,進而實際應用於工業加工生產。

    The TiN/WO3 coatings will be deposited by closed field unbalanced magnetron sputtering system from mixed titanium(Ti) and Tungsten(W) targets and nitrogen using some concepts that can improve bonding of the performance of TiN-W and WO3 coatings.
    The chemical composition and depth profile of the coatings analyzed by EDX and GDS. The microstructures of the coating researched by XRD and SEM. The structures of the different temperature in annealing process will be researched, too.
    The mechanical and tribological properties of the coatings measured by Nano Indentester, pin-on-disk and wear tester. The adhesion of the coatings to the substrate will be evaluated by means of a Rockwell-C hardness tester. In order to approve the feasibility of applying the coatings on actual machining, the coatings will be deposited on cutting tools and micro-drills.

    Following all the research and experiment, we could understand structure and properties of TiN/WO3 coatings in different temperature of annealing for applying in different areas. To advance the understanding, we can actually apply in making production in industry.

    摘要 II Abstract III 總目錄 IV 表目錄 VI 圖目錄 VII 第一章 緒論 1 第二章 理論探討與文獻回顧 4 2-1薄膜成形 4 2-1-2 薄膜成形技術的用途 4 2-1-3 薄膜成形技術的種類 5 2-2-1直流濺鍍原理 6 2-2-2磁控濺鍍目的 8 2-3 鍍膜性質 9 2-3-1氮化鈦(TiN)鍍膜性質 9 2-3-2 鎢及氧化鎢 10 2-4 奈米硬度 12 2-4-1 基本原理 12 2-4-2 奈米硬度計算 13 第三章 實驗方法與步驟 18 3-1實驗目的 18 3-2實驗流程 18 3-3 實驗方法與規劃 19 3-3-1 濺鍍參數與鍍膜安排 19 3-3-2 實驗材料 20 3-3-3 成分分析 20 3-3-4 結構分析 21 3-3-5 奈米硬度試驗 21 3-3-6 附著性試驗 21 3-3-7 磨耗實驗 22 3-3-8 氧化實驗 23 3-3-9 車削實驗 23 3-3-10 鑽削實驗 24 3-3-11 表面、斷面和磨耗型態分析 24 3-4 實驗設備 25 第四章 鍍層實驗結果與討論 27 4-1 設計鍍層變化對鍍膜的影響 27 4-1-2 鍍膜附著性 29 4-1-3 鍍層耐磨性質 29 4-1-4 小結 30 4-2 熱處理生成氧化鎢鍍膜 31 4-2-1 鍍膜基本性質 31 4-2-2 鍍膜附著性 33 4-2-3 鍍層耐磨性質 33 4-5 乾車削實驗 36 4-6 PCB微鑽削實驗 37 第五章-結論與未來展望 39 5-1 結論 39 5-2 未來展望 41 第六章 參考文獻 42

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