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研究生: 林坤震
Lin, Kuen-jen
論文名稱: 不同寬厚度對接鋼板接頭應力強度因子之研究
The SIF Analysis for Butt-Welded Joints of Two Unequal Width or Thickness Plates
指導教授: 鍾興陽
Chung, Hsin-yang
學位類別: 碩士
Master
系所名稱: 工學院 - 土木工程學系
Department of Civil Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 133
中文關鍵詞: 楔形對接鋼板應力強度因子數位影像相關度最小二乘法
外文關鍵詞: Stress Intensity Factor, Butt-Welded Plates, Digital Image Correlation, Least-Squares Method, Notch Tip
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  • 本研究成功地以數值模擬方法和實驗方法驗證了利用最小二乘法(Least-Squares Method)求解不同板寬或板厚對接鋼板接頭處楔形尖端應力強度因子(Notch Stress Intensity Factor)之適用性。在數值模擬部份,透過有限元素法對各種不同幾何形狀之試體進行模擬分析,並以最小二乘法求解應力強度因子後,討論各幾何形狀參數對應力強度因子之影響。由結果發現,當板寬差距越大之鋼板彼此對接時,其Mode I的應力強度因子會越高,而Mode II的應力強度因子會越小;兩楔形尖端距離長短對應力強度因子也會造成類似的影響,但其影響程度不如板寬差距的影響明顯;非對稱型對接鋼板受到上述幾何形狀參數之影響,與對稱型對接鋼板所受影響相似,但其受影響的程度較小;整體而言,在其他幾何參數條件相同之前提下,非對稱型對接鋼板之Mode I應力強度因子相對於對稱型對接鋼板為小,而Mode II應力強度因子則相對為大。在實驗部分,本研究利用數位影像相關度(Digital Image Correlation)技術,成功地量測出對接鋼板受拉後微小變形的位移資料,並以此位移資料配合最小二乘法求解出對接鋼板楔形尖端的應力強度因子,此實驗方法將可運用在鋼橋、天車梁或機械構件的疲勞評估與分析上。

    This study successfully verifies the feasibility of using the least-squares technique to evaluate the mixed-mode notch stress intensity factors (N-SIFs) for butt-welded joints of two unequal width or thickness plates numerically and experimentally. In numerical analysis, the least-squares technique integrated with finite element analysis is employed to compute the mode-I and mode-II N-SIFs for butt-welded joint specimens of various geometric shapes. The followed parameter study is performed to understand the variation of N-SIFs against the discussed geometric parameters. The results of parameter study show that: (1) the greater the width (or thickness) difference between the two butt-welded plates, the higher the mode-I N-SIF value but the smaller the mode-II N-SIF value; (2) the longer the distance between the two notch tips, the higher the mode-I N-SIF value but the smaller the mode-II N-SIF value; (3) the unsymmetrical specimen usually has smaller mode-I N-SIF and larger mode-II N-SIF compared to the symmetrical specimen with the same geometric parameters. In the experimental portion of this study, the digital image correlation technique is utilized to measure the subtle deformations of the two butt-welded joint specimens and the measured displacement data are used to derive the N-SIFs for the two specimens. The N-SIF results of the two specimens obtained from the experiment are in good agreement with those computed from the numerical analyses. The proposed experimental method can be applied to the fatigue evaluation of similar butt-welded details in steel bridges, crane girders or other mechanical components.

    摘要 I Abstract III 誌謝 V 目錄 VII 表目錄 XI 圖目錄 XIII 符號表 XV 第一章 緒論 1 1.1 研究背景與動機 1 1.2 研究目的 2 1.3 研究方法 3 1.4 論文架構 4 第二章 文獻回顧 9 2.1 數位影像位移量測系統 9 2.2 楔形應力強度因子 10 第三章 楔形應力強度因子之計算方法 13 3.1 前言 13 3.2 William’s特徵函數級數展開式 14 3.3 最小二乘法 20 第四章 楔形尖端應力強度因子之模擬分析 25 4.1 前言 25 4.2 模擬試體之幾何參數 26 4.3 數值模擬方法 28 4.3.1 有限元素軟體Micro-SAP 28 4.3.1.1 基本假設與參數設定 29 4.3.1.1 模型之建立與網格化 29 4.3.1.2 邊界條件與應力施加方式 31 4.3.2 應力強度因子計算程式Notch7 31 4.4 數值模擬方法之誤差 34 4.5 幾何參數對應力強度因子之影響 36 4.5.1 h/t對應力強度因子之影響 37 4.5.2 W/t對應力強度因子之影響 38 4.5.3 對稱性對應力強度因子之影響 39 第五章 數位影像位移量測程式 75 5.1 前言 75 5.2 數位影像相關度理論 76 5.2.1 灰階強度函式 76 5.2.2 子集之相關度 78 5.3 程式流程介紹 80 5.3.1 數位影像灰階化 80 5.3.2 單位區塊之建立 80 5.3.3 應變計算 82 5.3.4 位移假設 83 5.3.5 相關係數之比較 85 5.3.6 疊代參數 86 5.4 進階功能 87 5.5 位移量測程式之正確性測試 88 第六章 試驗規劃與結果討論 99 6.1 前言 99 6.2 試體介紹 99 6.2.1 試體材料種類 99 6.2.2 試體設計尺寸 100 6.2.3 製作方式 100 6.2.4 隨機微點記號 101 6.3 儀器介紹 101 6.3.1 加載設備 101 6.3.2 攝影設備 102 6.3.2.1 高解析數位相機 102 6.3.2.2 顯微鏡鏡頭 102 6.3.2.3 冷光照明燈 103 6.3.2.4 特製相機腳架 103 6.4 試驗方法 103 6.4.1 拉伸試驗流程 104 6.4.2 影像分析 105 6.4.3 應力強度因子之計算 106 6.5 試驗結果與比較 107 第七章 結論 125 參考文獻 129 自述 133

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