| 研究生: |
陳啟宗 Chen, Chi-Tzung |
|---|---|
| 論文名稱: |
機械性質與加工條件對硬脆材料劃切加工之影響 The effect of mechanical properties and cutting parameters on the scribing of brittle materials |
| 指導教授: |
王俊志
Wang, J-J Junz |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 論文出版年: | 2004 |
| 畢業學年度: | 92 |
| 語文別: | 中文 |
| 論文頁數: | 71 |
| 中文關鍵詞: | 裂片 、劃切力 、劃切 、延脆轉換 、硬脆材料 |
| 外文關鍵詞: | scribing force, brittle-ductile transition, Scribing, breaking, Brittle materials |
| 相關次數: | 點閱:128 下載:4 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
本文提出一套以劃切及裂片製程得到材料機械性質的方法,並分析製程應用於硬脆材料之加工特性。文中以不同劃切深度及刀刃後傾角進行實驗,觀察劃切痕跡之表面狀態。由劃切力量探討不同材料(包含:矽晶、光學玻璃、Cu2600及Al6061)的比切削能,再由裂片力量求出材料之機械性質如:楊氏係數、彎曲強度及破壞韌性。
另由實驗結果顯示切削深度由淺到深變化,加工材料將經歷延性、延脆轉換與脆性破壞三種移除機制。比切削能隨著切削深度由淺到深呈現下降之趨勢。最後分析結果得知對矽晶而言,切深大於1mm為脆性破壞,切深小於0.4mm為延性破壞;對STV-Glass而言切深大於2mm為脆性破壞,切深小於0.6mm為延性破壞。
This paper proposes a method which obtains mechanical properties of materials by scribing and breaking processes. This paper also analyzes the machining characteristics of brittle materials by these processes, and observed the scribing surface morphology by experimenting on different cutting traces and rake angles. The specific cutting energy of different materials such as silicon, optical glass, Cu2600 and Al6061 is discussed. Moreover, mechanical properties such as Young’s modulus, bending force and fracture toughness are calculated from breaking force.
The result of experiments shows that the cutting conditions will experience ductile, brittle–ductile transition and then brittle destruction when the cutting depth changes from shallow to deep. The deeper the cutting depth is, the less the specific cutting energy is. Finally, the process will be brittle or ductile process when the depth for silicon is more than 1mm or less than 0.4mm and it will be brittle or ductile process when the depth for STV-Glass is more than 2mm or less than 0.6mm.
1.W. J. Eneres, R.E. DeVor, and S. G. Kapoor, “A Dual -Mechanism Approach to the
Prediction of Machining Forces,” ASME Journal of Engineering for Industry,
Vol. 117, pp. 526-541, 1995.
2.I. Yellowley, “Observations on the Mean Values of Forces, Torque and Specific
Power in the Peripheral Milling Process,” International Journal of Machine
Tool Design and Research, Vol. 25(4), pp. 337-346, 1985.
3.A. J. P. Sabberwal, “Chip Section and Cutting Force During the Milling
Operation, ” Annals of the CIRP, Vol. 10, pp. 197-203, 1961.
4.E. Budak, Y. Altintas, E. J. A. Armarego, “Prediction of Milling Force
Coefficients from Orthogonal Cutting Data,” Transactions of ASME, 118, pp.
216-224, 1996.
5.Th. Schaller, L. Bohn, J. Mayer, K. Schubert, “Microstructure groove with a
width of less than 50mm cut with ground hard metal micro end mills,” Precision
Engineering, 23, pp.229-235, 1999.
6.H. Jared Bradley, A. Dow Thomas, “Investigation of the direction of chip
motion in diamond turning,” Precision Engineering, 25, pp.155-164, 2001.
7.Jeong-Du Kim, Dong-Sik Kim, “Surface characteristics of magnetic-disk cutting
using a sing-crystal diamond tool in an ultraprecision lathe,” Journal of
Materials Processing Technology, 59, pp.303-308, 1996.
8.Nobuyuki Moronuki, Yuan Liang, Yuji Furukawa, “Experiments on the effect of
material properties on microcutting processes” Butterworth-Heinemann, 16,
pp.124-131, 1994.
9.D. A. Lucca, P. Chou, R. J. Hocken, “Effect of Tool Edge Geometry on the
Nanometric Cutting of Ge,” Annals of the CIRP, 47, pp.475-478, 1998.
10.R. A. Allaire and J. C.Lapp, “Scoring of AMLCD Glass,” Corning Incorporated,
Technical Information Paper, 2001.
11.F.Z. Fang, L. J. Chen, “Ultra-Precision Cutting for ZKN7 Glass,” Annals of
the CIRP, 49, pp.17-20, 2000.
12.Corning Incorporated, “Fracture Analysis, a Basic Tool to Solve Breakage
Issues,” Technical Information Paper, 2001.
13.Ming Zhou, B.K. A. Ngoi, Z. W.Zhong and C.S. Chin, “Brittle-Ductile
Transition In Diamond Cutting of Silicon Single Crystals,” Materials and
Manufacturing Processes, 16(4), pp.447-460, 2001.
14.W. J. Eneres, R.E. DeVor and S. G. Kapoor, “A Dual-Mechanism Approach to the
Prediction of Machining Forces,” ASME Journal of Engineering for Industry,
Vol.117, pp. 526-541, 1995.
15.John Mauro, “Hardness and Toughness,” CES 305: Laboratory
Experiment # 7, NYS College of Ceramics, 1999.
16. V. Weiss, “Application of Fracture Mechanical to Design,” Sagamore Army
Materials Research Conference Proceedings, pp.1-22, 1975.
17.http://www.ozoneglass.co.uk/guidance/mechanical
18.http://www.corning.com/lightingmaterials/images/
19.http://www.memsnet.org/material/
20.T. G. Bifano, T.A. Dow, and R. D. Scattergood, “Ductile-Regime Grinding, Anew
Technology for Machining Brittle Materials,” ASME Journal of Engineering for
Industry, Vol.113, pp.184-189, 1991.