| 研究生: |
謝主豊 Hsieh, Chu-Li |
|---|---|
| 論文名稱: |
工業級蒸餾塔的設計、控制與經濟分析 Design, Control, and Economic Analysis of Industrial Distillation Columns |
| 指導教授: |
黃世宏
Hwang, Shyh-Hong |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 化學工程學系 Department of Chemical Engineering |
| 論文出版年: | 2017 |
| 畢業學年度: | 105 |
| 語文別: | 中文 |
| 論文頁數: | 163 |
| 中文關鍵詞: | 最適化 、分隔內壁蒸餾塔 、整廠控制 |
| 外文關鍵詞: | Optimization, Dividing-wall column, Plantwide control |
| 相關次數: | 點閱:67 下載:12 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
摘要
蒸餾塔在化學工業上是使用最廣泛的單元設備,但也是能耗最多的分離單元。本論文前半部份探討熱整合型式的蒸餾塔,也是工業上最有發展潛力之一的分隔內壁蒸餾塔(DWC)。在實際廢水回收DMF案例中探討ㄧ系列的穩態最適化設計、年總成本(TAC)、CO2排放和投資經濟效益,最後針對蒸餾塔的換熱單元,做兩種型式再沸器的細部設計。
根據優化結果相較於傳統直接序列的雙塔比較,在整個年總成本分析上DWC比雙塔節省31.65%,其中操作成本降低了約37.15%。在CO2排放上,DWC更是降低了30%。在整個專案經濟評估方面,回收年限只有2.54年,顯示DWC在未來工業上發展的潛力。
另外論文第二部份,傳統煉油廠的常壓分餾製程的動態模擬,分別以油品分餾點溫度控制與板溫控制,兩種不同形式的控制架構進行整廠控制。比較兩控制架構在進料干擾情況下的動態響應,並說明以板溫控制的控制架構比前者更接近現實工廠的操作。再針對第二種板溫控制架構中,加入其進階控制與推裡控制,改善板溫控制架構下的油品品質控制的偏離情況。
關鍵字: 最適化,分隔內壁蒸餾塔,整廠控制
Distillation columns are the most widely used equipment, but also are the major energy consumer in the chemical and petrochemical industries. The fist part of this paper discusses one of the heat integrated configuration of distillation columns, dividing-wall column (DWC), it’s also the most potential development technology of the separation processes about distillation columns. In the case of actual wastewater treatment for DMF recovery, we build the steady-state model using DWC configuration, discuss the optimization of the process, total annual cost (TAC), CO2 emissions and the economic benefits of the investment. Finally, in the forward part, we create the detailed design on the reboiler units for the key heat transfer units of distillation towers.
According to the result of the optimization procedure, we can save up to 31.65% in the TAC, particularly saving 37.15% in the operating costs. In the CO2 emissions, we can save about 30% comparing the direct-sequence process. On the assessment of economic investments, we get the recovery period of 2.15 years. So DWC is the potential development process in the future.
The other part of this paper, we discuss process control on dynamic simulations using crude distillation unit (CDU) process in the refinery plants. Two control schemes are available. The fisrt one is oil products quality control directly, another one is stage temperature control to the oil products indirectly. Comparing the dynamic responses of the two control schemes on the ±3% feed disturbance, the stage temperature control scheme is closer to the practical industries. For improving the offset dynamic error on the oil products control qualities, we also add advanced regulatory control strategies and inferential controls on the latter control scheme.
keywords:Optimization, Dividing-wall column, Plantwide control
參考文獻
[1] 黃琦聰、黃聖夫、方淞,「分隔內壁蒸餾塔簡介」,化工技術2006年7月號。
[2] 李豪業,「反應蒸餾節能設計於乙酸甲酯水解製程之應用」,台灣化工學會學刊,第59卷第3期,第31-54頁(2012)。
[3] 呂維明、余政靖、黃孝平、錢義隆,化工程序設計概論,第147-178,高立圖書(2011)。
[4] 經濟部能源局網站,能源統計月報,http://ppt.cc/yNWW。
[5] Robinson, C.S. and E. R. Gilliland, Elements of Fractional Distillation, 4th ed., McGraw-Hill: New York (1950).
[6] 何宗仁,先進工業蒸餾塔之介紹與設計,成大化工專題演講(2016)。
[7] Smith and Linnhoff, Trans. IChemE, ChERD, 66: 195, 1988; reproduced by permission of the Institution of Chemical Engineers.
[8] Schultz, M. A.; Stewart, D. G.; Harris, J. M.; Rosenblum, S. P.; Shakur, M. S.; O'BRIEN, D. E., Reduce costs with dividing-wall columns. Chemical engineering progress 2002, 98 (5), 64-71.
[9] Wright, R. O. Fractionation Apparatus 1949, US Patent 2, 471, 134.
[10] Petlyuk, F. B.; Plonov, V. M.; Slavinskii, D. M. Thermodynamically Optimal Method for Separating Multicomponent Mixture. Int Chem. Eng., 1965, 5, 561.
[11] Fidkowski, Z.; Krolikowski, L.Thermally Coupled System of Distillation-Columns-Optimization Procedure. AIChE, 1986, 32,537.
[12] Triantafyllou, C.; Smith, R. The Design and Optimization of Fully Thermally Coupled Distillation Columns. Trans IchemE, 1992, A70, 118.
[13] Mutalib, M. I. Abdul.; Smith, R. Operation and Control of Dividing Wall Distillation Columns. Part 1: Degrees of Freedom and Dynamic Simulation, Trans IchemE, Part A, 1998, A76, 308.
[14] Mutalib, M. I. Abdu.; Zeglam, A. O.; Smith, R. Operation and Control of Dividing Wall Distillation Columns. Part 2:Simulation and Pilot Plant Studies Using Temperature Control. Trans IchemE, Part A, 1998, A76, 319.
[15] Amminudin, K. A.; Smith, R. Design and Optimization of Fully Thermally Coupled Distillation Columns. Part 1:Preliminary Design and Optimization Methodology. Trans IchemE, 2001, A79, 701.
[16] Kim, Y. H. Structural Design and Operation of a Fully Thermally Coupled Distillation Column. Chem. Eng. J., 2002, 85, 289.
[17] Sotudeh, N.; Shahraki, B. H. Extention of a Method for the Design of Divided Wall Columns, Chem. Eng. Technol., 2007, 30, 1284.
[18] Sotudeh, N.; Shahraki, B. H. Extention of a Method for the Design of Divided Wall Columns, Chem. Eng. Technol., 2008, 31, 83.
[19] Wang, S. J.; Wong, D. S. H., Controllability and energy efficiency of a high-purity divided wall column. Chem. Eng. Sci. 2007, 62, (4), 1010-1025.
[20] Ling, H.; Luyben, W. L., New Control Structure for Divided-Wall Columns. Ind. Eng. Chem. Res. 2009, 48, 6034-6049.
[21] Ling, H.; Luyben, W. L., Temperature Control of the BTX Divided-Wall Column. Ind Eng. Chem. Res. 2009, 48, 6034-6049.
[22] 郭峻豪,某類高純度二甲基甲醯胺(DMF)回收控制系統之研究,碩士論文,國立成功大學化學工程研究所(2014)。
[23] NIST Chemistry Webook, http://webbook.nist.gov/chemistry/ .
[24] 台灣中油公司, http://new.cpc.com.tw/Home/ 。
[25] 楊啟明,馬欣,煉油設備技術(第二版),中國石化出版社,中國(2016)。
[26] Asia-Pacific refining primed for capacity growth, Oil & Gas Journal, pp34-45, Dec. 1, 2014.
[27] Koch-Glitch Bulletin KGSS-1, REV. 3-2010.
[28] Optimising Preflash for Light Tight Oil Prosessing._Lee, PTQ, Q3 2015.
[29] ASTM D 2892-13, Standard Test Method for Distillation of Crude Petroleum(15-Theoretical Plate Column).
[30] Watkins, R. N., Petroleum refinery distillation. 1979.
[31] 經濟部工業局,PU合成皮業資源化應用技術手冊,民國91年12月。
[32] Luyben, W. L., Distillation design and control using Aspen simulation. John Wiley & Sons: 2013.
[33] 王銘忠,「蒸餾塔設計之熱力學分析」,化工技術2006年7月號。
[34] 李豪業,Energy Saving Design of Chemical Processes,成大化工專題演講(2016)。
[35] Xia, M.; Yu, B.; Wang, Q.; Jiao, H.; Xu, C., Design and control of extractive dividing-wall column for separating methylal–methanol mixture. Industrial & Engineering Chemistry Research 2012, 51 (49), 16016-16033.
[36] Wu, Y. C.; Hsu, P. H.-C.; Chien, I.-L., Critical assessment of the energy-saving potential of an extractive dividing-wall column. Industrial & Engineering Chemistry Research 2013, 52 (15), 5384-5399.
[37] Wu, Y. C.; Lee, H.-Y.; Huang, H.-P.; Chien, I.-L., Energy-saving dividing-wall column design and control for heterogeneous azeotropic distillation systems. Industrial & Engineering Chemistry Research 2014, 53 (4), 1537-1552.
[38] Zhai, J.; Liu, Y.; Li, L.; Zhu, Y.; Zhong, W.; Sun, L., Applications of dividing wall column technology to industrial-scale cumene production. Chemical Engineering Research and Design 2015, 102, 138-149.
[39] Douglass, J. M. Conceptual Design of Chemical Processes, Mcgraw-Hill:New York,(1988).
[40] Seader, W.; Lewin, J.; Widagdo, S., Product & Process Design Principles. John Wiley &Sons Inc. USA: 2004.
[41] Gadalla, M.; Olujić, Ž.; Jobson, M.; Smith, R., Estimation and reduction of CO 2 emissions from crude oil distillation units. Energy 2006, 31 (13), 2398-2408.
[42] Al-Malah, K. I., Aspen Plus: Chemical Engineering Applications. John Wiley & Sons: 2016.
[43] Chaves, I. D. G.; López, J. R. G.; Zapata, J. L. G.; Robayo, A. L.; Niño, G. R., Process Analysis and Simulation in Chemical Engineering. Springer: 2016.
[44] 徐武軍、張有義,化工程序設計,第207-284頁,五南(2007)。
[45] 呂維明、余政靖、黃孝平、錢義隆,化工程序設計概論,第243-301,高立圖書(2011)。
[46] 楊維廉,建廠初步成本分析,中級化工製程工程師培訓班,台灣化工學會(2015)。
[47] 詹東曉,程序設計介紹,初級化工製程工程師培訓班,台灣化工學會(2015)。
[48] 詹東曉,再沸器,中級化工製程工程師培訓班,台灣化工學會(2015)。
[49] 楊旭,數據挖掘技術及其在石化裝置中的應用研究,碩士論文,中國武漢理工大學化學工程與技術(2016)。
[50] Luyben, W. L., Design of a petroleum preflash column. Energy & Fuels 2011, 26 (2), 1268-1274.
[51] 劉寒秋,原油蒸餾過程的模擬和優化,碩士論文,中國天津大學化學工程(2005)。
[52] 陳淑雲,原油蒸餾,方法程控初級班,台灣中油煉製事業部(2014)。
[53] 林峰毅,製程控制策略之擬定,初級化工製程工程師培訓班,台灣化工學會(2015)。
[54] Azad, A. K.; Rasul, M. G.; Khan, M. M. K.; Mondal, S. K.; Islam, R., Chapter 10 - Modeling and Simulation of Heat and Mass Flow by ASPEN HYSYS for Petroleum Refining Process in Field Application. In Thermofluid Modeling for Energy Efficiency Applications, Academic Press: 2016; pp 227-257.
[55] Haydary, J.; Pavlík, T., Steady-state and dynamic simulation of crude oil distillation using Aspen Plus and Aspen Dynamics. Petroleum and Coal 2009, 51 (2), 100.
[56] More, R. K.; Bulasara, V. K.; Uppaluri, R.; Banjara, V. R., Optimization of crude distillation system using aspen plus: Effect of binary feed selection on grass-root design. Chemical Engineering Research and Design 2010, 88 (2), 121-134.
[57] Rangaiah, G. P.; Kariwala, V., Plantwide control: Recent developments and applications. John Wiley & Sons: 2012.
[58] 王ㄧ虹,程序控制,揚智文化(1999)。
[59] Seborg, D. E.; Mellichamp, D. A.; Edgar, T. F.; Doyle III, F. J., Process dynamics and control. John Wiley & Sons: 2010.
[60] Doust, A. M.; Shahraki, F.; Sadeghi, J., Simulation, control and sensitivity analysis of crude oil distillation unit. Journal of Petroleum and Gas Engineering 2012, 3 (6), 99-113.
[61] Gonçalves, D. D.; Martins, F. G.; De Azevedo, S. F., Dynamic Simulation and Control: Application to Atmospheric Distillation Unit of Crude Oil Refinery. Computer Aided Chemical Engineering 2010, 28.
[62] Shankar, N.; Aneesh, V.; Sivasubramanian, V., Aspen Hysys based simulation and analysis of crude distillation unit. Int. J. Curr. Eng. Technol 2015, 5 (4), 1-5.
[63] HOFFMAN, H.; LUPFER, D.; KANE, L.; JENSEN, B.; LIPTÁK, B., 8.19 Distillation: Basic Controls. 2006.
[64] Premkumar, R.; Rangaiah, G. P., Retrofitting conventional column systems to dividing-Wall Columns. Chemical Engineering Research and Design 2009, 87 (1), 47-60.