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研究生: 謝主豊
Hsieh, Chu-Li
論文名稱: 工業級蒸餾塔的設計、控制與經濟分析
Design, Control, and Economic Analysis of Industrial Distillation Columns
指導教授: 黃世宏
Hwang, Shyh-Hong
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 163
中文關鍵詞: 最適化分隔內壁蒸餾塔整廠控制
外文關鍵詞: Optimization, Dividing-wall column, Plantwide control
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  • 摘要
    蒸餾塔在化學工業上是使用最廣泛的單元設備,但也是能耗最多的分離單元。本論文前半部份探討熱整合型式的蒸餾塔,也是工業上最有發展潛力之一的分隔內壁蒸餾塔(DWC)。在實際廢水回收DMF案例中探討ㄧ系列的穩態最適化設計、年總成本(TAC)、CO2排放和投資經濟效益,最後針對蒸餾塔的換熱單元,做兩種型式再沸器的細部設計。
    根據優化結果相較於傳統直接序列的雙塔比較,在整個年總成本分析上DWC比雙塔節省31.65%,其中操作成本降低了約37.15%。在CO2排放上,DWC更是降低了30%。在整個專案經濟評估方面,回收年限只有2.54年,顯示DWC在未來工業上發展的潛力。
    另外論文第二部份,傳統煉油廠的常壓分餾製程的動態模擬,分別以油品分餾點溫度控制與板溫控制,兩種不同形式的控制架構進行整廠控制。比較兩控制架構在進料干擾情況下的動態響應,並說明以板溫控制的控制架構比前者更接近現實工廠的操作。再針對第二種板溫控制架構中,加入其進階控制與推裡控制,改善板溫控制架構下的油品品質控制的偏離情況。

    關鍵字: 最適化,分隔內壁蒸餾塔,整廠控制

    Distillation columns are the most widely used equipment, but also are the major energy consumer in the chemical and petrochemical industries. The fist part of this paper discusses one of the heat integrated configuration of distillation columns, dividing-wall column (DWC), it’s also the most potential development technology of the separation processes about distillation columns. In the case of actual wastewater treatment for DMF recovery, we build the steady-state model using DWC configuration, discuss the optimization of the process, total annual cost (TAC), CO2 emissions and the economic benefits of the investment. Finally, in the forward part, we create the detailed design on the reboiler units for the key heat transfer units of distillation towers.
    According to the result of the optimization procedure, we can save up to 31.65% in the TAC, particularly saving 37.15% in the operating costs. In the CO2 emissions, we can save about 30% comparing the direct-sequence process. On the assessment of economic investments, we get the recovery period of 2.15 years. So DWC is the potential development process in the future.
    The other part of this paper, we discuss process control on dynamic simulations using crude distillation unit (CDU) process in the refinery plants. Two control schemes are available. The fisrt one is oil products quality control directly, another one is stage temperature control to the oil products indirectly. Comparing the dynamic responses of the two control schemes on the ±3% feed disturbance, the stage temperature control scheme is closer to the practical industries. For improving the offset dynamic error on the oil products control qualities, we also add advanced regulatory control strategies and inferential controls on the latter control scheme.

    keywords:Optimization, Dividing-wall column, Plantwide control

    目錄 摘要 I Abstract II 誌謝 XI 表目錄 XVI 圖目錄 XVIII 第一章緒論 1 Part 1 1 1.1 前言 1 1.2 文獻回顧 7 1.3 DWC技術發展與現況 13 1.4 研究動機與目的 14 Part 2 15 1.5 前言 15 1.6 石油簡介 15 1.6.1 石油的元素組成 16 1.6.2 石油的烴類組成 17 1.6.3 石油的餾份組成 19 1.7 石油煉製製程簡介 19 1.7.1 原油來源與指標原油 22 1.7.2 當前煉油設備與市場概況 23 1.7.3 原油常壓蒸餾介紹 24 1.7.4 常壓分餾工作原理 26 1.7.5 汽提塔 29 1.7.6 預閃蒸塔 30 1.7.7 原油的物理、化學性質 32 1.7.8 原油的分餾度 35 第二章DMF分離純化熱力學理論 37 2.1 熱力學模式 38 2.1.1 熱力學參數回歸 40 2.1.2 共沸組成 42 2.2系統的蒸餘曲線分析 42 2.2.1 蒸餾曲線 44 2.2.2 系統蒸餘曲線 46 2.3動力學模式 49 第三章 穩態設計與經濟評估 50 3.1 DWC架構設計概念 50 3.2 DWC最適化設計 54 3.3 年總成本(TAC)分析 62 3.4 CO2 Emissions 64 3.5 程序之經濟評估 66 3.6 再沸器的Sizing 70 第四章 煉油廠原油分餾製程之動態模擬分析 77 4.1製程說明 79 4.1.1 Assay Data Analysis 80 4.1.2 油品ASTM D86曲線 86 4.1.3 原油常壓蒸餾製程簡介 88 4.1.4 過熱蒸汽量和中段循環回流效應對油品分離影響 91 4.2整廠控制之控制自由度分析 101 4.2.1 程序之基礎控制環路計算 106 4.3 製程之庫存控制(Inventory Control)迴路建立 107 4.4 製程之品質控制迴路建立 112 4.4.1 溫度控制與調諧法則 112 4.4.2沸點控制與開環路測試 113 4.5 控制架構的擾動測試 120 4.6 具板溫控制之整廠控制架構(CS2) 131 4.6.1 開環路測試 131 4.6.2進階控制的引用 135 4.7 CS1與CS2控制架構比較 140 4.8 推理控制 150 4.8.1 CS2板溫新設定值 150 4.8.2 CS2推理設定值迴歸 154 第五章 結論 155 參考文獻 156 附錄A 年總成本(TAC)計算公式 162

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