| 研究生: |
戴辰軒 Dai, Chen-Xuan |
|---|---|
| 論文名稱: |
輸入修正法於天車系統運動之振動抑制控制、實驗驗證與有限元素法結構動態分析 Anti-Swing Control of Crane Movements by Input-Shaping: Experimental Verification and Finite Element Dynamic Analysis |
| 指導教授: |
陳國聲
Chen, Kuo-Shen |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 論文出版年: | 2009 |
| 畢業學年度: | 97 |
| 語文別: | 中文 |
| 論文頁數: | 151 |
| 中文關鍵詞: | 長距離移動系統 、有限元素分析 、殘餘振動 、輸入修正 |
| 外文關鍵詞: | Swing, Gantry Crane, Residual Vibration, Command Shaping, Finite Element Analysis |
| 相關次數: | 點閱:97 下載:7 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
長距離移動系統常用於傳輸運送或精密定位等用途,在運動過程中,系統主體會因加減速的慣性力而產生明顯的振動,殘餘振動的存在將降低定位精度並增加達成工作目標所需之時間,使得工作效率大幅下降,甚至會對工作人員的安全造成威脅。一般常見的減振策略除了在結構上增加阻尼外,也可利用回授控制來達到抑制系統振動的目的,但以上兩種策略將改變系統主體的結構或是需要加裝額外的感測器與制動器,將造成系統成本與複雜性的提高。而輸入修正法提供了一個有效且低成本的減振策略,藉由改變傳輸機構的輸入模式,即能有效降低系統於移動過程中的晃動以及定位後的殘餘振動。然而,在相關研究中,普遍皆以一維運動之剛體單擺作為長距離移動系統之等效模型,此簡化模型可能無法完整地表現出系統應有的運動特性,而利用解析法處理複雜度較高的系統時,將會碰到極大的計算困難。本文提出以有限元素法作天車系統之動態分析模擬,並分別建立剛體單擺與撓性單擺作為天車系統之等效模型,利用雙軸線性馬達作為傳輸機構於二維平面上運動,針對系統之振動模態設計輸入修正法,經由模擬與實驗驗證其振動抑制效果,並做參數不確定之強健性研究。研究結果顯示,輸入修正法可使系統快速且平穩地到達目標位置,加減速瞬間的晃動量最佳可降低至未控制的四分之一以下,並可降低約90%的殘餘振動量。經由模擬與實驗結果的比較,有限元素法於天車系統之動態分析模擬是相當方便且有效率的,並具有非常高的準確度。本研究將有助於長距離移動系統振動抑制之相關應用。
Cranes play an important role in many factories for transferring a payload from one place to another. These systems usually require a fast maneuver with small motion-induced vibration amplitudes. However, the motion induced swings during crane movements make it difficult to transfer the payload rapidly with high positioning accuracy. Furthermore, for hazardous or fragile payloads, such a generated swing could possibly cause significant safety concerns. In order to increase the work efficiency, residual vibration resulting from structure motion must be analyzed and suppressed. Input shaping provides a cheap and effective method of suppressing the payload swings and residual vibrations during a rapid maneuver. However, the traditional designs of the shaper have all been based on rigid pendulum model in one-dimensional motion, which may not be realistic for many applications. Besides, it is very difficult to obtain the equations of motion by analytical approach for complicated systems. In this dissertation, the author integrates finite element dynamic analysis with the shaper design to suppress swing and vibrations for crane-based transportation. A rigid pendulum and a flexible pendulum are designed as the equivalent models for cranes, respectively. These pendulums are mounted on a two-axis liner servomotor for serving as a platform to simulate the motion of a payload under a crane. ZV, ZVD, ZV-ZV, and ZVD-ZVD shapers are applied to evaluate the capability of suppressing motion induced payload swings and residual vibrations. The results demonstrate that the input shaping methods allow the test systems to maneuver smoothly and rapidly to the final destination with only a small swing angle and almost no residual vibrations. The robustness of these shapers is investigated through both simulations and experiments and the results shows that the ZVD and the ZVD-ZVD shapers are more robust to resist dynamic parameter variations than the other methods. Meanwhile, essential finite element simulations are also conducted and verified using the experimental data. The simulation results indicate that the finite element simulation can potentially be a powerful tool for analyzing the dynamic behavior and for designing input shapers of more realistic and complicated mechanical systems.
[1] N. A. Nayfeh, Adaptation of Delayed Position Feedback to the Reduction of Sway of Container Cranes, Master Thesis, Department of Electrical Engineering, Virginia Polytechnic Institute and State University, Dec 2002.
[2] Kenmec Mechanical Engineering Co. Ltd., http://www.kenmec.com/001/index.aspx
[3] QC Inspection Services, Inc., http://www.qcinspect.com/coursedesc_CMMprogramming.htm
[4] A. J. Ridout, "New Feedback Control System for Overhead Cranes," in Proceedings of Electric Energy Conference, Adelaide, Australia, vol. 1, pp. 135-140, 1987.
[5] A. J. Ridout, "Anti-Swing Control of the Overhead Crane Using Linear Feedback," Journal of Electrical and Electronics Engineering, Australia, vol. 9, pp. 17-26, 1989.
[6] P. Vaha and A. Marttinen, "Conventional and Optimal Control in Swing-Free Transfer of Suspended Load," in Proceedings of the IEEE International Conference on Control and Applications: ICCON 89, Jerusalem, Israel, pp. 387-391, 1989.
[7] J. Virkkunen, A. Marttinen, K. Rintanen, R. Salminen, and J. Seitsonen, "Computer Control of Over-Head and Gantry Cranes," in Proceedings of IFAC 11th Triennial World Congress, Tallinn, Estonia, vol. 4, pp. 401-405, 1990.
[8] J. S. Yoon, B. S. Park, J. S. Lee, and H. S. Park, "Various Control Schemes for Implementation of the Anti-Swing Crane," in Proceedings of the ANS 6th Topical Meeting on Robotics and Remote Systems, Monterey, CA, pp. 472-479, 1995.
[9] O. J. M. Smith, "Posicast Control of Damped Oscillatory Systems," Proceedings of the IRE, vol. 45, pp. 1249-1255, 1957.
[10] N. C. Singer and W. P. Seering, "Preshaping Command Inputs to Reduce System Vibration," Journal of Dynamic Systems Measurement and Control-Transactions of the Asme, vol. 112, pp. 76-82, Mar 1990.
[11] D. K. Miu, Mechatronics, Eelctromechanics and Contromechanics, New York, Springer, 1992.
[12] T. C. Lin, "Design an Input Shaper to Reduce Operation-Induced Vibration," in American Control Conference, San Francisco, CA, pp. 2502-2506, 1993.
[13] W. E. Singhose, Command Generation for Flexible Systems, Ph.D. Thesis, Massachusetts Institute of Technology, Cambridge, MA, 1997.
[14] T. Tuttle, Creating Time-Optimal Commands for Linear Systems, Ph.D. Thesis, Massachusetts Institute of Technology, Cambridge, MA, 1997.
[15] L. Y. Pao and M. A. Lau, "Robust Input Shaper Control Design for Parameter Variations in Flexible Structures," ASME J. Dynamic Systems, Measurement, and Control, vol. 122, pp. 63-70, 2000.
[16] N. Singer, W. Singhose, and E. Kriikku, "An Input Shaping Controller Enabling Cranes to Move Without Sway," in Proceedings of the ANS 7th Topical Meeting on Robotics and Remote Systems, Augusta, GA, 1997.
[17] J. Q. Yi, N. Yubazaki, and K. Hirota, "Anti-Swing and Positioning Control of Overhead Traveling Crane," Information Sciences, vol. 155, pp. 19-42, Oct 2003.
[18] S. Kapucu, N. Yildirim, H. Yavuz, and S. Baysec, "Suppression of Residual Vibration of a Translating-Swinging Load by a Flexible Manipulator," Mechatronics, vol. 18, pp. 121-128, Apr 2008.
[19] W. Singhose, W. Seering, and N. Singer, "The Effect of Input Shaping on Coordinate Measuring Machine Repeatability," in Proceedings of the IFToMM World Congress on the Theory of Machines and Mechanisms, Milan, Italy, 1995.
[20] 陳敬元, 輸入修正法結合回授控制之研究與其在長距離移動之機電系統定位最佳化與減振之應用, 國立成功大學機械系碩士論文, 2005.
[21] 林莞慈, 輸入修正法與回授控制於多自由度長距離移動系統之應用與研究, 國立成功大學機械系碩士論文, 2007.
[22] E. M. Abdel-Rahman, A. H. Nayfeh, and Z. N. Masoud, "Dynamics and Control of Cranes: A Review," Journal of Vibration and Control, vol. 9, pp. 863-908, 2003.
[23] C. F. Alsop, G. A. Forster, and F. R. Holmes, "Ore Unloader Automation - A Feasibility Study," in Proceedings of IFAC Workshop on Systems Engineering for Control Systems, Tokyo, Japan, pp. 295-305, 1965.
[24] E. Alzinger and V. Brozovic, "Automation and Control System for Grab Cranes," Brown Boveri Review, vol. 7, pp. 351-356, 1983.
[25] A. D. G. Hazlerigg, "Automatic Control of Crane Operations," in Proceedings of the IFAC 5th World Congress, vol. 1, Paris, France, Paper No 11.3, 1972.
[26] S. Yamada, H. Fujikawa, and K. Matsumoto, "Suboptimal Control of the Roof Crane by Using the Microcomputer," in Proceedings of the Conference on Industrial Electronics: IECON 83, San Francisco, CA, pp. 323-328, 1983.
[27] W. Singhose, L. Porter, M. Kenison, and E. Kriikku, "Effects of Hoisting on the Input Shaping Control of Gantry Cranes," Control Engineering Practice, vol. 8, pp. 1159-1165, 2000.
[28] R. L. Kress, J. F. Jansen, and M. W. Noakes, "Experimental Implementation of a Robust Damped-Oscillation Control Algorithm on a Full-Sized, Two-Degree-of-Freedom, AC Induction Motor-Driven Crane," in Proceedings of the 5th International Symposium on Robotics and Manufacturing: Research, Education, and Applications: ISRAM 94, Maui, HI, pp. 585-592, 1994.
[29] 尹瑞豐, 非線性輸入修正法之研究與其在機電系統減振上之應用, 國立成功大學機械系碩士論文, 2004.
[30] W. Singhose, W. Seering, and N. Singer, "Residual Vibration Reduction Using Vector Diagrams to Generate Shaped Inputs," Journal of Mechanical Design, vol. 116, pp. 654-659, Jun 1994.
[31] W. E. Singhose, L. J. Porter, and W. P. Seering, "Input Shaped Control of a Planar Gantry Crane with Hoisting," in American Control Conference, Albuquerque, NM, 1997.
[32] W. Singhose, W. Seering, and N. Singer, "Input Shaping for Vibration Reduction with Specified Insensitivity to Modeling Errors," in Japan-USA Sys. on Flexible Automation, Boston, MA, pp. 307-313, 1996.
[33] W. Singhose, D. Kim, and M. Kenison, "Input Shaping Control of Double-Pendulum Bridge Crane Oscillations," Journal of Dynamic Systems, Measurement, and Control, vol. 130, p. 034504, 2008.
[34] J. Shan, H. T. Liu, and D. Sun, "Modified Input Shaping for a Rotating Single-Link Flexible Manipulator," Journal of Sound and Vibration, vol. 285, pp. 187-207, 2005.
[35] M. E. Campbell, J. P. How, S. C. O. Grocott, and D. W. Miller, "On-Orbit Closed-Loop Control Results for the Middeck Active Control Experiment," Journal of Guidance, Control, and Dynamics, vol. 22, pp. 267-277, 1999.
[36] N. C. Singer and W. P. Seering, "Design and Comparison of Command Shaping Methods for Controlling Residual Vibration," in Proceedings of the IEEE International Conference on Robotics and Automation, Scottsdale, AZ, pp. 888-893, 1989.
[37] W. E. Singhose and N. C. Singer, "Effects of Iinput Shaping on Two-Dimensional Trajectory Following," IEEE Transactions on Robotics and Automation, vol. 12, pp. 881-887, 1996.
[38] P. F. Van Kessel, L. J. Hornbeck, R. E. Meier, M. R. Douglass, T. I. Inc, and T. X. Plano, "A MEMS-Based Projection Display," Proceedings of the IEEE, vol. 86, pp. 1687-1704, 1998.
[39] C. La-orpacharapan and L. Y. Pao, "Control of Flexible Structures with a Projected Phase-Planeapproach," in Proceedings of the American Control Conference, Arlington, VA, pp. 3817-3823, 2001.
[40] C. La-orpacharapan and L. Y. Pao, "Shaped Control for Damped Flexible Structures with Friction and Slew Rate Limits," in Proceedings of the 41st IEEE Conference on Decision and Control, Las Vegas, NV, pp. 3099-3105, 2002.
[41] C. La-orpacharapan and L. Y. Pao, "Shaped Phase-Plane Control for Flexible Structures with Friction," in Proceedings of the American Control Conference, Anchorage, AK, pp. 1911- 1916, 2002.
[42] C. La-orpacharapan and L. Y. Pao, "Fast Seek Control for Flexible Disk Drive Systems with Back EMF and Inductance," in Proceedings of the American Control Conference, Denver, CO, pp. 3077-3082, 2004.
[43] S. Jordan, "Eliminating Vibration in the Nano-World," Photonics Spectra, vol. 36, pp. 60-63, 2002.
[44] D. T. Greenwood, Classical Dynamics, Prentice-Hall, Englewood Cliffs, N.J., 1977.
[45] S. Moaveni, Finite Element Analysis: Theory and Application with ANSYS, Prentice-Hall, 1999.
[46] XYZ Scientific Applications, Inc., http://www.truegrid.com/femgallery.html
[47] Shanghai Zhenhua Port Machinery Co. Ltd., http://www.zpmc.com/Product_List.asp?Column_ID=73