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研究生: 邱奎元
Chiou, Kwei-Yuan
論文名稱: 渦電流制動器應用於非接觸馬達特性量測系統之設計與分析
Design and Analysis of Eddy-Current Retarder for Contactless Motor Characteristic Measurement System
指導教授: 蔡明祺
Tsau, Mi-Ching
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 89
中文關鍵詞: 馬達量測渦電流制動器印刷電路板電磁場分析
外文關鍵詞: Eddy-current retarder, contactless coupling, torque-speed characteristics measurement, analytical method, printed circuit board
相關次數: 點閱:144下載:6
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  • 為了確保馬達的生產品質,出廠前的特性量測是必要的,然而高功率的大型馬達在傳統的量測方法上有組裝複雜、對心不易等問題,除了降低量測的效率外,偏心問題更可能導致馬達或量測設備受損,有鑑於此,本研究利用渦電流制動器設計一組非接觸馬達特性量測系統以改善傳統量測上的問題。此外,本研究亦結合印刷電路板技術,藉此量得制動器操作過程中產生的感應電壓,成功實現轉速估測與偏心檢測等應用,並建立一套完整的量測流程。在理論方面,利用等效磁路法建立制動器的數學模型,並將推導結果應用在設計流程中;在模擬分析上,則建立一套系統化的電磁場分析法,其準確度與3D有限元素軟體的模擬結果非常相近,且模擬時間僅需花費數秒鐘即可得到電磁場空間中的磁通分佈、渦電流分佈與轉矩值等結果。最後,根據設計與分析方法,結合量測原理,建立了一套馬達量測平台,驗證非接觸式渦電流動力計應用在馬達特性量測的可行性,結果可做為相關設計與開發之用。

    The torque-speed characteristic measurements of electric motors are essential in design and manufacture of motor, and the coupling between motor under test and general dynamometer is the critical issue for high power electric motors. In this thesis, a contactless dynamometer is introduced by the design of a permanent magnetic retarder driven by the eddy-current, which has advantages in terms of reduction of vibration, friction, abrasion and without driven power. A theoretical model and design method are derived. In addition, an analytical method is introduced to analyze the design model. By controlling the gap of the magnetic retarder, the torque-speed characteristics of the motor under test can be measured. The experimental results showed that the maximum measuring error resulting from the presented approach can be reached within 6.48%, compared to that of using the general dynamometer.

    中文摘要 I Abstract II 致謝 VIII 目錄 IX 表目錄 XI 圖目錄 XII 符號表 XVI 第一章 緒論 1 1.1前言 1 1.2研究動機與目的 4 1.3論文架構 5 第二章 文獻回顧 6 2.1渦電流式負載原理與應用場合 6 2.2電磁場設計與分析方法 14 第三章 渦電流制動器理論建立 18 3.1等效磁路分析法 19 3.1.1等效磁路模型 19 3.1.2導體側等效電路模型 23 3.1.3特性指標 30 3.2電磁場分析法 33 3.2.1電磁場模型建立 33 3.2.2電磁場方程式 34 3.2.3邊界條件 38 3.2.4電磁場解析解 39 3.2.5轉矩諧波成份討論 41 第四章 渦電流動力計平台設計與建立 42 4.1渦電流動力計量測原理 42 4.2 渦電流制動器設計 44 4.2.1 設計流程 44 4.2.2設計實作 46 4.3 PCB平面線圈檢測應用 57 4.4 量測平台建立與量測流程 62 第五章 實驗規劃與結果比較 64 5.1實驗平台規劃與實測結果 64 5.2 PCB平面線圈檢測實驗 71 第六章 結論與未來建議 78 6.1結論 78 6.2未來研究建議 79 參考文獻 80 附錄 83 A.1磁鐵盤組設計 83 A.2導體盤組設計 85 A.3背鐵設計 87

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