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研究生： 鄭豐榮
Cheng, Feng-Jung
論文名稱： 熱澆道薄件射出成型基於模外感測器之製程參數優化與自適應品質控制
Out-of-mold Sensor Based Process Parameter Optimization and Adaptive Process Quality Control for Hot-Runner Thin-Wall Injection Molded Parts
指導教授： 黃聖杰
Hwang, Sheng-Jye
學位類別： 碩士
Master
系所名稱： 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年： 2023
畢業學年度： 111
語文別： 中文
論文頁數： 98
中文關鍵詞： 射出成型 、熱澆道 、多模穴 、薄件射出成型 、製程參數優化 、單晶片微電腦 、自適應控制 、模外感測器 、射嘴壓力峰值 、壓力峰值時間點 、黏度因子 、鎖模力差值 、射出速度 、保壓切換位置 、保壓壓力 、保壓時間 、鎖模力
外文關鍵詞： Injection molding process, Hot runner, Muti-cavity, Thin-wall injection molding, Process parameter optimization, Microcontroller unit, Adaptive process control, Out-of-mold sensor, Nozzle peak pressure, Timing of peak pressure, Viscosity index, Clamping force difference value, Injection speed, V/P switchover point, Packing pressure, Packing time, Clamping force
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    • 摘要 I EXTENDED ABSTRACT III 致謝 XXXVIII 目錄 XXXIX 圖目錄 XLII 表目錄 XLVI 符號說明 XLVIII 第一章 緒論 1 1-1 前言 1 1-2 研究動機 3 1-3 文獻回顧 6 1-3-1 射出成型領域模具設計之研究 8 1-3-2 射出成型領域線上品質監測之研究 10 1-3-3 射出成型領域製程參數優化之研究 12 1-3-4 射出成型領域自適應控制之研究 15 1-4 研究目的 18 1-5 文章架構 22 第二章 理論背景 24 2-1 射出成型過程 24 2-2 P-V-T關係 28 2-3 射嘴壓力曲線 30 2-4 射嘴壓力曲線特徵 31 2-5 鎖模力差值 33 2-6 單晶片微電腦(MICROCONTROLLER UNIT) 35 第三章 實驗設備介紹 36 3-1 實驗設備與材料 36 3-1-1 射出成型機 36 3-1-2 控制單元 38 3-1-3 實驗載具 40 3-1-4 實驗材料 42 3-1-5 單晶片微電腦 43 3-2 實驗量測系統 44 3-2-1 射嘴壓力感測器 45 3-2-2 應變感測器 47 3-2-3 資料擷取器 49 第四章 製程參數優化實驗結果與討論 51 4-1 射出速度優化實驗結果 51 4-2 保壓切換位置優化實驗結果 60 4-3 保壓優化實驗結果 66 4-4 鎖模力優化實驗結果 73 第五章 自適應控制系統實驗結果與討論 78 5-1 自適應控制系統 78 5-2 自適應控制系統實驗結果 82 第六章 結論與未來展望 89 6-1 結論 89 6-2 未來展望 92 參考文獻 93 索引 97

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