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研究生: 楊國治
Yang, Kuo-chih
論文名稱: 瀝青混凝土的品質控制和品質保證
Quality Control and Quality Assurance of Hot-Mix Asphalt Mixtures
指導教授: 陳建旭
Chen, Jian-shiuh
學位類別: 碩士
Master
系所名稱: 工學院 - 土木工程學系
Department of Civil Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 155
中文關鍵詞: 品質控制品質保證符合上下限百分比
外文關鍵詞: quality control, quality assurance, percent within limits
相關次數: 點閱:100下載:3
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  • 國內外對於瀝青混凝土鋪面品質檢驗的方式,近期發展出的品質控制和品質保證(quality control and quality assurance, QC/QA)方法,利用QC與QA試驗之結果以統計分析的方式可建立出品質驗收的方法。

    本研究主要是以兩家瀝青拌和廠密級配、跳躍級配、開放級配瀝青拌和料之QC和QA的抽油篩分析試驗結果,利用品質管制圖、標準差累積百分比圖和期望值落差(target miss)標準差來分別探討兩者之差異,再以80%的累積標準差與期望值落差標準差發展出符合上下限百分比(percent within limits, PWL)的容許上下限,計算QA試驗於所建立之容許上下限的PWL值,最後再加入付款因子的部份來討論。

    兩廠各級配瀝青拌和料不同篩號及瀝青含量的品質管制圖顯示出QC試驗與QA試驗的差異性,可以了解到數據的另一個層面。累積標準差的部份,結果顯示出大多數的QA試驗的標準差在80%的累積標準差下所呈現的數值比QC試驗小;相反地,期望值落差標準差結果顯示出大部分的QC試驗標準差較QA試驗小。綜合上述兩種之標準差值來發展出PWL容許上下限範圍,與AASHTO R42所建議之容許上下限比較結果,不同級配不同篩號及瀝青含量都存有差異性,因此不適合以同一容許值來要求。QA試驗數據於PWL分析的結果,顯示兩家拌和廠在密級配與跳躍級配有明顯的差異,於付款因子(pay factor, PF)分析的結果,不同級配各篩號或瀝青含量的PF值可提供業主一個獎勵或者懲罰的機制,可激勵承包商對於自身品質的要求。

    The quality management for hot-mix asphalt pavement is developed from method specification to quality control (QC) and quality assurance (QA) specification. The result of QC test and QA test can establish methods of the quality acceptance with statistics analysis.

    This research is mainly according to the result of determining asphalt content and aggregate gradation of dense gradation, gap gradation and open gradation from two hot-mix asphalt factories. Using quality control chart, cumulative standard deviation percentiles diagram and target miss standard deviation respectively treats the difference of QC and QA. Then using 80% cumulative standard deviation and target miss standard deviation can develop upper and lower specification limit of PWL. Therefore, we calculate the PWL value of QA test in upper and lower specification limits. Finally, PWL value can be applied to the pay factor analysis.

    The quality control charts show the difference between QC test and QA test. Cumulative standard deviation percentiles diagram show 80% cumulative standard deviation of most QA tests less than QC test. Contrarily, the target miss standard deviations of most QC test is less than QA test. We combine two kinds of above-mentioned standard deviation to develop the upper and lower specification limits. Comparing to the recommended specification limits in AASHTO R42, the difference in all the sieve size and asphalt content of different gradation exists. PWL value of QA test show two factory have significant difference in dense and gap gradation. The result of pay factor analysis can encourage contractors to promote its ability of quality control.

    摘要 I Abstract III 目錄 IV 表目錄 IX 圖目錄 XI 第一章 緒論 1.1 前言 1-1 1.2 研究動機 1-3 1.3 研究目的 1-3 1.4 研究範圍 1-4 第二章 文獻回顧 2.1 QC/QA品質管理 2-1 2.2 三級品管制度 2-2 2.2.1 承包商的品質管制 2-2 2.2.2 工程主辦單位的品質保證 2-3 2.2.3 工程主管機關的工程評鑑 2-3 2.3 工程施工品質規範的比較 2-3 2.3.1 方法規範 2-4 2.3.2 成效規範 2-4 2.3.3 QC/QA品質規範 2-4 2.4 國內執行瀝青混凝土QC/QA品質管理的現況 2-5 2.5 國外瀝青混凝土QC/QA品質管理的發展 2-5 2.5.1 阿拉巴馬高速公路局之QC/QA品質檢驗方法 2-5 2.5.2 喬治亞州運輸部之QC/QA品質檢驗方法 2-6 2.5.3 佛羅里達州運輸部之QC/QA品質檢驗方法 2-6 2.6 品質驗收計畫 2-7 2.6.1 品質驗收計畫的定義 2-7 2.6.2 驗收計畫容許限度的建立 2-8 2.6.3 驗收計畫的風險性 2-10 2.7 符合上下限內百分比(PWL)的概念 2-10 第三章 研究計畫 3.1 研究方法 3-1 3.2 試驗的瀝青混凝土材料之相關規範 3-2 3.2.1 密級配瀝青混凝土 3-2 3.2.2 跳躍級配瀝青混凝土 3-3 3.2.3 開放級配瀝青混凝土 3-4 3.3 拌和料抽油篩分析之試驗方法 3-5 3.2.1 瀝青含量的測定 3-5 3.2.2 粒料篩分析 3-6 3.4 試驗數據分析 3-7 3.4.1 品質管制圖之繪製 3-7 3.4.2 累積標準差之分析 3-7 3.4.3 期望值落差(target miss)標準差之分析方法 3-8 3.4.4 發展PWL容許上下限之方法 3-9 3.4.5 PWL分析方法 3-10 3.4.6 付款因子分析之方法 3-11 第四章 研究結果與討論 4.1 QC與QA之管制圖比較 4-1 4.1.1 密級配瀝青拌和料的QC/QA管制圖 4-2 4.1.2 跳躍級配瀝青拌和料的QC/QA管制圖 4-8 4.1.3 開放級配瀝青拌和料的QC/QA管制圖 4-14 4.1.4 綜合比較結果 4-20 4.2 QC與QA之累積標準差 4-21 4.2.1 密級配瀝青拌和料之QC與QA累積標準差 4-21 4.2.2 跳躍級配瀝青拌和料之QC與QA累積標準差 4-23 4.2.3 開放級配瀝青拌和料之QC與QA累積標準差 4-24 4.2.4 累積標準差之分析 4-25 4.3 QC與QA之期望值落差(Target Miss) 4-27 4.3.1 密級配瀝青拌和料QC與QA之期望值落差標準差 4-28 4.3.2 跳躍級配瀝青拌和料QC與QA之期望值落差標準差 4-29 4.3.3 開放級配瀝青拌和料QC與QA之期望值落差標準差 4-30 4.3.4 期望值落差標準差之分析 4-31 4.3.5 累積標準差與期望值落差標準差之整合 4-33 4.4 符合上下限百分比(PWL)分析 4-35 4.4.1 密級配瀝青拌和料之PWL分析結果 4-37 4.4.2 跳躍級配瀝青拌和料之PWL分析結果 4-39 4.4.3 開放級配瀝青拌和料之PWL分析結果 4-40 4.5 付款因子(Pay Factor)之分析 4-42 4.5.1 密級配瀝青拌和料之付款因子計算結果 4-42 4.5.2 跳躍級配與開放級配瀝青拌和料之付款因子計算結果 4-44 第五章 結論與建議 5.1 結論 5-1 5.2 建議 5-3 參考文獻 附錄A QC/QA管制圖 附-1 附錄B 標準差累積百分比圖 附-22 附錄C 附表 附-54 附錄D 口試委員問題與建議答覆表 附-58 自述 附-61

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