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研究生: 陳宏聖
Chen, Hong-Sheng
論文名稱: 利用流體化床均質結晶技術從含鋅廢水中回收氫氧化鋅
Zinc hydroxide reclaimed from zinc wastewater using fluidized bed homogeneous crystallization technology
指導教授: 黃耀輝
Huang, Yao-Hui
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 147
中文關鍵詞: 流體化床均質結晶 、鋅 、氫氧化鋅
外文關鍵詞: Fliuidized- bed homorgeneous crystallization, ε-Zn(OH)2, removal zinc
相關次數: 點閱:255  下載:0 
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  • 鋅金屬被普遍應用於電鍍、金屬加工、合金、橡膠業等工業製程上。舉凡開採鋅礦、鍍鋅加工、輪胎橡膠回收等工藝製程部份,在生產含鋅製品時,除了會造成鋅排放之外,也會衍生後續含鋅工業廢水處理的問題。本研究利用流體化床均質結晶(FBHC)的技術,於系統中合成出純度高、含水率低的難溶鋅化合物,以達回收廢水中的鋅之目的。
    本研究主要以650 mg-Zn/L高濃度的含鋅合成廢水作為處理標的,首先以瓶杯實驗發現:不同加藥方法會影響最終沉澱產物的種類。利用低濃度鹼、低速率加藥化學沉澱法,由於pH的濃度梯度改變較小,最終的沉澱產物為氫氧化鋅;利用直接加液鹼的方式,由於滴入高濃度鹼會導致pH值的濃度梯度改變較大的情況,會先生成Zn(OH)42-、Zn(OH)3-,進一步轉換成ZnO成為最終沉澱產物。
    後續依照瓶杯實驗的結果作為研究基礎,於流體化床均質結晶(FBHC)技術中以氫氧化鈉作為沉澱劑,並針對pHe、HRT、起始濃度(Czn,in)、截面負荷(Lzn)、床高的變因進行研究,在最適化的操作條件之下(Czn,in = 650 ± 20 mg-Zn/L, pHe =12.5 ± 0.2, HRT = 8.9 min, U=42 m/hr, R = 5.9, bed height = 35 cm),合成出氫氧化鋅(ε-Zn(OH)2) 顆粒化產品,粒徑可達0.71 mm。系統的鋅結晶率(CR)達到95.98%,鋅去除率(TR)達到98.92%,回流口中可溶解性的鋅離子下降到3.49 mg-Zn/L。
    最後在FBHC合成的均質顆粒產品的鑑定上,由SEM可以看出氫氧化鋅的均質顆粒為內部與外部結構一致的均質結晶物。TGA的分析結果可以發現其熱裂解溫度為153.5℃。並透過XRD、FTIR、EDS、TGA等分析,可以說明本研究合成的FBHC均質顆粒為氫氧化鋅(ε-Zn(OH)2)。

    Zinc(II) is widely found in in effluents form such as factory of electroplating, hot-dip galvanizing, battery, alloy and paint. This work describes the removal of zinc ions from the solution by using sodium hydroxide as precipitants and reclaimed the zinc hydroxide through fluidized bed homogeneous crystallization (FBHC) process. The parameters considered were equilibrium of pH, surface loading of zinc and up-flow velocity. Synthetic zinc wastewater with concentration of 650 mg-Zn/L under the best conditions of pHe = 12.5 ± 0.1,HRT = 8.9 min, U = 42 m/hr, H = 35 cm. The result crystallizaiotn ratio (CR) and total removal of zinc achieved up to 96% and 99%. The zinc concentration in the effluent achieved 3.49 ppm. XRD and FTIR analysis suggest-ed that the crystal phase of reclaimed particle was ε-Zn(OH)2. The result of TGA revealed the thermal cracking temperature of reclaimed particle is a around 153.5℃. The size of particle from this work was around 0.71-1.00 mm, and the purity from these particles were around 93.9%.

    摘要 I 誌謝 VIII 目錄 XII 表目錄 XV 圖目錄 XVI 第一章 緒論 1 1-1 研究緣起 1 1-2 研究目的與內容 2 第二章 文獻回顧 3 2-1 自然界中的鋅 3 2-2 鋅的應用與污染源 6 2-3 鋅的危害及法規標準 9 2-4 水中鋅之處理方法 11 2-4-1 化學混凝/沉澱法 11 2-4-2 電解/電混凝法 13 2-4-3 離子交換法 15 2-4-4 吸附法 16 2-4-5 流體化床結晶 (Fluidized-Bed Crystallyzation) 技術 18 2-4-5-a. 流體化床結晶(Fluidized-Bed Crystallization, FBC) 18 2-4-5-b. 流體化床均質結晶(Fluidized-Bed Homogeneous Crystallization, FBHC) 22 2-4-5-c. 流體化床技術處理含重金屬離子、陰離子的文獻整理 24 2-5 基本理論 29 2-5-1 結晶學 29 2-5-2 碳酸於水中之平衡關係 35 2-5-2-a. 密閉系統中碳酸根平衡關係 35 2-5-2-b. 開放系統中碳酸根平衡關係 37 2-5-3 鋅系統的溶解度曲線圖 39 2-6 氧化鋅(ZnO) 45 2-7 鹼式碳酸鋅(Zn5(CO3)2(OH)6) 47 2-8 氫氧化鋅(Zn(OH)2) 48 第三章 實驗設備、材料與方法 50 3-1 研究架構與流程 50 3-1 實驗設備介紹 52 3-1-1 凝集試驗機 52 3-1-2 流體化床反應器 53 3-2 符號及公式定義 55 3-2-1 化學沉澱法之符號及公式定義 55 3-2-2 FBHC研究之符號及公式定義 55 3-3 實驗藥品 57 3-4 實驗步驟 57 3-4-1 化學沉澱法實驗 57 3-4-2 流體化床均質結晶技術(FBHC)實驗 61 3-5 檢測儀器與分析方法 63 3-5-1 感應耦合電漿原子發射光譜儀 (Inductively Coupled Plasma-Optical Emission Spectrometer, ICP-OES) 63 3-5-2 總有機碳分析儀 (Total Organic Carbon Analyzer, TOC) 64 3-5-3 X光繞射分析儀 (X-ray Diffraction analyzer, XRD) 65 3-5-4 掃描式電子顯微鏡 (Scanning Electron Microscope, SEM) 66 3-5-5 傅立葉轉換式紅外線光譜儀 (Fourier Transform Infrared Spectroscopy, FTIR) 68 3-5-6 熱重分析儀 (Thermogravimetric analysis, TGA) 69 第四章 結果與討論 70 4-1 Jar-test合成氧化鋅研究之pHf探討 70 4-1-1 不同沉澱劑對含鋅廢水影響 70 4-1-2 快速加鹼法 74 4-1-3 低速率加藥化學沉澱法 78 4-2 FBHC合成氫氧化鋅顆粒之變因探討 84 4-2-1 pHe對FBHC的影響 87 4-2-2 HRT對FBHC的影響 91 4-2-3 進料濃度對FBHC的影響 97 4-2-4 固定床床高對FBHC的影響 104 4-2-5 氫氧化鋅均質顆粒產品鑑定 107 4-2-5-a. 氫氧化鋅均質顆粒之表面和內部型態 108 4-2-5-b. 氫氧化鋅均質顆粒之晶相及主成分分析 110 4-2-5-c. 氫氧化鋅均質顆粒之熱重分析 114 4-2-5-d. 氫氧化鋅均質顆粒之粒徑大小分布 118 4-3 Jar-test合成鹼式碳酸鋅研究之pHf探討 119 4-4 FBHC合成鹼式碳酸鋅顆粒之探討 121 4-4-1 鹼式碳酸鋅均質顆粒產品鑑定 123 4-4-1-a. 鹼式碳酸鋅均質顆粒之表面、內部型態 123 4-4-1-b. 鹼式碳酸鋅均質顆粒之晶相及主成分分析 126 4-4-1-c. 鹼式碳酸鋅顆粒之熱重分析 129 4-4-1-d. 鹼式碳酸鋅均質顆粒之粒徑大小分布 133 第五章 結論與建議 134 5-1結論 134 5-2建議 135 參考文獻 137

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