簡易檢索 / 詳目顯示

研究生: 鄭茗元
Zheng, Ming-Yuan
論文名稱: SKD61硬化模具鋼銑削特性之探討
Investigation of the Milling Characteristics of Hardened SKD61 Tool Steel
指導教授: 王俊志
Wang, J-J Junz
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2002
畢業學年度: 90
語文別: 中文
論文頁數: 83
中文關鍵詞: SKD61模具鋼犁切剪切刀腹磨耗
外文關鍵詞: shearing, SKD61 tool steel, ploughin, flank wear
相關次數: 點閱:86下載:5
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 摘 要
    本文中分別藉由面銑刀與球銑刀解析銑削力模式,探討SKD61硬化模具鋼材料銑削特性對於剪切與犁切機制之影響。其中於面銑加工當中,探討刀腹磨耗變化量分別對於剪切與犁切切削常數所造成之影響予以分析,根據實驗結果發現當刀具磨耗寬度增加時,對於剪切切削常數影響不大,而在切向犁切切削常數則明顯與刀具磨耗寬度呈正比的關係式。其次,在球銑削加工中,對於硬化與未硬化SKD61模具鋼銑削特性研究中發現,未硬化SKD61模具鋼於銑削加工中剪切與犁切切削常數數值大小均比硬化SKD61模具鋼還要來得大,而工件表面粗糙度也比硬化SKD61模具鋼還粗糙。

    Abstract
    This thesis investigates the influence of shearing and ploughing mechanism on milling characteristics of the hardened SKD61 tool steel by the analytical force models on face milling and ball end milling processes. The effect of flank wear on shearing and ploughing cutting constants is then studied through milling experiments. According to the experiments results, it is shown that increase of the flank wear only affects the shearing cutting constant slightly , but the ploughing cutting constant increases significantly with the flank wear.
    The cutting constants of hardened and unhardened SKD61 tool steels are compared for ball-end milling process。The magnitude of shearing and ploughing cutting constants on unhardened SKD61 tool steel is larger than on hardened tool steel. And, the surface roughness on unhardened tool steel is rougher than hardened tool steel.

    總目錄 中文摘要………………………………………………………………..Ⅰ 英文摘要……………………………………………………………..…Ⅱ 誌謝………………………………………………………………………………....Ⅲ 總目錄…………………………………………………………………………..….Ⅳ 圖目錄…………………………………………………………………………..….Ⅶ 表目錄………………………………………………………………………….….XII 符號說明…………………………………………………………………….……XIII 第一章 緒論…………………………………………………………….1 1.1研究動機…………………………………………………..…...1 1.2文獻回顧…………………………………………………..…...2 1.2.1關於銑削力模式…………………………………..……2 1.2.1關於加工技術部分…………………………………..…4 1.3研究範疇及論文架構……………………………………..……7 第二章 面銑銑削力模式…………………………………………..……8 2.0前言……………………………………………………..………8 2.1面銑刀座標系統與刀具幾何…………………………..……...8 2.1.1 刀具座標系統………………………………….….…...8 2.1.2 面銑座標系統………………………………………...10 2.2 局部面銑銑削力……………………………………………..12 2.3單刃總銑削力………………………………………………...14 2.3.1屑寬密度函數…………………………………………14 2.4 總銑削力……………………………………………………..15 2.4.1刀刃序列函數…………………………………………16 2.5 頻譜分析……………………………………………………..17 2.6 利用第一諧合力求取面銑削切削常數………………….….19 第三章 球銑銑削力模式……………………………………………...21 3.0前言……………………………………………………….…..21 3.1球銑刀座標系統與刀具幾何…………………………….…..22 3.1.1 球銑刀具座標系統…………………………………...22 3.1.2 球銑座標系統…………………………………….…..24 3.2局部切削力模式………………………………………….…..25 3.3單刃總銑削力………………………………………………...29 3.4 球銑刀總銑削力………………………………………….….29 3.5 頻譜分析……………………………………………….…….30 3.6利用第一諧合力求取球銑削切削常數………………….…..34 第四章 實驗結果與討論………………………………………….…..35 4.0前言…………………………………………………………...35 4.1實驗設備……………………………………………………...35 4.2 面銑切削常數與刀具磨耗量之影響………………………..36 4.2.1 刀具磨耗之量測……………………………………...39 4.2.2表面粗糙度……………………………………………44 4.2.3切屑形態分析…………………………………………46 4.2.4剪切切削常數對於刀具磨耗之探討…………………49 4.2.5 犁切切削常數對於刀具磨耗之探討………….……..51 4.3 球銑切削常數對硬化與未硬化SKD61模具鋼銑削特性之探討…………………………………………………………….53 4.3.1硬化SKD61與未硬化SKD61模具鋼銑削力分析…56 4.3.2球銑切削常數對硬化與未硬化SKD61 模具鋼之影響…………………………………………61 4.3.3硬化與未硬化SKD61模具鋼切屑型態分析……….67 4.3.4 硬化與未硬化SKD61模具鋼表面品質分析………71 第五章 結論與建議…………………………………………………..78 5.1 結論………………………………………………………….78 5.2 建議………………………………………………………….79 參考文獻………………………………………………………………80 自述……………………………………………………………………83

    參考文獻
    1. Kline, W. A., DeVor R. E., Snareef I. A., “The Prediction of Surface Accuracy in End Milling,” J. of Engineering for Industry, Vol. 104, pp. 272-278, August 1982.
    2. Ber, A., Goldblatt M., “The Influence of Temperature Gradient on Cutting Tool’s life,” CIRP annals, Vol. 38, pp.69-73, 1989.
    3. Koenigsberger, F., Sabberwal, A. J. P., “An Investigation into the Cutting Force Pulsations During Milling Operations,” International Journal of Machine Tool Design and Research, Vol. 1, pp. 15-33,1961.
    4. Tlusty, J., and MacNeil, P., “Dynamics of Cutting Forces in End Milling,” CIRP annals, Vol. 24, pp. 21-25, 1975.
    5. Eneres W. J., DeVor R.E., Kapoor S. G., “A Dual-Mechanism Approach to the Prediction of Machining Forces,” ASME Journal of Engineering for Industry, Vol. 117, pp. 526-541, 1995.
    6. Wang, J.-J., Liang, S.Y.,Book, W.J., “Convolution Analysis of Milling Force Pulsation,” ASME Journal of Engineering for Industry, Vol. 116, pp.17-25, 1994.
    7. .Wang, J.-J, Zeng , C. M., “Identification of Shearing and Ploughing Cutting Constant from Average Forces in Ball-End Milling,” International Journal of Machine Tools & Manufacture, 42, pp. 695-705, 2002.
    8. Sarhan, A., Sayed R., Nassr A. A., El-Zahry R. M., “Interrelationships Between Cutting Force Variation and Tool Wear in End-Milling,” Jouranl of Materials Processing Technology, Vol. 109, pp. 229-235, 2001.
    9. Elanayar, S., Shin, Y. C., “Modeling of Tool Forces for Worn Tools: Flank Wear Effects,” ASME Journal of Manufacturing Science and Engineering, 118, pp. 359-366, 1996.
    10. Altan, T., P. Fallbohmer, C. A. Rodriguenz ,T .Ozel, “High-speed machining of cast iron and alloy steels for die and mold manufacturing,” Jounary of Material Processing Technology , Vol. 98, pp. 104-115, 2000.
    11. El-Wardany, T. I., Kishawy, H. A., Elbestwi, M. A., “Surface Integrity of Die Material in High Speed Hard Machining, Part 2: Microhardness Variations and Residual Stress,” ASME Journal of Manufacturing Science and Engineering, 122, pp. 632-641, 2000.
    12. Vyas, A., Shaw, M. C., “Mechanics of Saw-Tooth Chip Formation in Metal Cutting,” ASME Journal of Manufacturing Science and Engineering, 121, pp. 163-172, 1999.
    13. Gerard, P., Alphonse, L., “Hard Turning :Chip Formation Mechanisms and Metallurgical Aspects,” ASME Journal of Manufacturing Science and Engineering, 122, pp. 406-412., 2000.
    14. El-Wardany, T. I., Kishawy, H. A., Elbestwi, M. A., “Surface Integrity of Die Material in High Speed Hard Machining, Part 1: micrographical Analysis,” ASME Journal of Manufacturing Science and Engineering, 122, pp. 620-631, 2000.
    15. Yuan Ning , M. Rahman, Y.S wong , “Investigation of chip formation in high speed end milling,” Jounary of Material Processing Technology ,Vol. 113, pp. 360-367, 2001.
    16. Oishi, K., “Built-up Edge Elimination in Mirror Citting of Hardemed Steel,” J. of Engineering for Industry, Vol. 117, pp. 62-66, February, 1995.
    17. Wang J. J., Zheng, C. M., “An analytical force model with shearing and ploughing mechanisms for end milling,” International Journal of Machine Tools & Manufacture, 42, pp. 761-771, 2002.
    18. Budak, E., Altintas, Y., Armarego, E. J. A., “Prediction of Milling Force Coefficients From Orthogonal Cutting Data,” ASME Journal of Manufacturing Science and Engineering, 118, pp. 216-224, 1996.
    19. 張煌權, 包含側邊及底面犁切力之端銑及面銑力模式, 國立成功大學機械研究所, 九十年碩士論文.
    20. 黃朝鈺, 球銑刀之步進銑削之銑削力及穩定性為基礎, 國立成功大學機械研究所, 九十年碩士論文.
    21. Shaw, M. C., “A Quantitized Theory of Strain Hardening as Applied to the Cutting of Metal,” Jounary of Applied Physics, Vol. 21, pp.599, 1950.
    22.湯富俊, TiAlN鍍膜碳化鎢刀具高速銑削硬化SKD61模具鋼之研
    究, 國立清華大學機械研究所, 八十九年碩士論文.

    下載圖示 校內:立即公開
    校外:2002-07-29公開
    QR CODE