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研究生: 吳竺潔
Wu, Chu-Chieh
論文名稱: 適用於全自動虛擬量測系統之智慧型取樣決策機制
Intelligent Sampling Decision Scheme for the AVM System
指導教授: 鄭芳田
Cheng, Fan-Tien
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 製造資訊與系統研究所
Institute of Manufacturing Information and Systems
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 51
中文關鍵詞: 全自動虛擬量測系統智慧型取樣決策機制
外文關鍵詞: Automatic Virtual Metrology (AVM) System, Intelligent Sampling Decision (ISD) Scheme
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  •   晶圓量測在半導體產業生產過程中為一項確保產品品質必備的品管動作;然而為進行實際量測,就須購置量測機台與耗費一部分生產週期時間才能達成。為滿足這些需求,就須耗費進行上述動作的生產成本。因此於生產規劃時,通常希望將量測頻率減至可接受的最低需求,以降低生產成本。現階段的量測方式中,通常以固定的抽測項目與頻率來進行,且當製程特性與生產機台皆為穩定時,可藉由虛擬量測之技術來監測未抽測之產品品質。除此之外,生產機台之特性會隨著時間不同而改變,倘若在固定抽測點之外製程特性或生產機台產生變異時,將因未規劃執行量測動作而無法得知實際產品品質,且無法更新或重新訓練虛擬量測之模型,導致產品良率降低之風險提升。
      原AVM系統之功能主要著重在“將離線且具延遲特性之品質抽檢改成線上且即時之品質全檢” 。為解決上述問題,本論文運用AVM系統中之各式指標,研發一套智慧型取樣決策機制 (Intelligent Sampling Decision Scheme, ISD Scheme),透過ISD機制動態地判斷是否需要執行實際量測,以發揮AVM系統的優點與特性於量產環境,使其能更進一步地減少實際量測的頻率,致可減少量測機台的購置與減少生產周期時間(Cycle Time),進而達到降低生產成本的最終目的。

      Wafer measurement plays a significant role in monitoring the quality of wafer manufacturing. To do real metrology, it requires measuring tools and additional cycle time; hence, it is a costly and time-consuming operation. Therefore, reducing sampling rate to lowest possible is a priority for many factories in order to reduce cost and cycle time. The most common way for inspecting process quality is to apply periodic sampling inspection during manufacturing. If a manufacturing process is stable, then virtual metrology may be applied for monitoring the quality of wafers while no real metrology is available. Nevertheless, if a production variation appears during the process between periodic samplings, which no metrology measurement is provided for checking the real quality of wafers and retraining the VM model, then the risk of having less yield rate will be raised.
      The functions of the original AVM system were emphasized on “Converting sampling inspection with metrology delay to real-time and online total inspection.” The merits of the AVM System have not been totally shown in mass-production environments, yet. One of the merits is to reduce the sampling rate for decreasing the capex and production cycle time such that the total production cost can be reduced. Therefore, this paper focuses on applying various indicators in the AVM system to develop an Intelligent Sampling Decision (ISD) scheme to reduce sampling rate.

    中文摘要 英文摘要 誌謝 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機與目的 3 1.3 研究流程 5 1.4 論文架構 5 第二章 文獻探討與理論基礎 6 2.1 文獻探討 6 2.2 理論基礎 9 2.2.1 虛擬量測系統架構 9 2.2.2 偏最小平方法(Partial Least Square, PLS) 12 2.2.3 倒傳遞類神經網路(Back-Propagation neural network, BPNN) 13 2.2.4 整體相似度指標(Global Similarity Index Module, GSI) 14 2.2.5 虛擬卡匣(Virtual Cassette, VC) 16 第三章 研究方法 17 3.1 智慧型取樣決策機制 17 3.2 智慧型取樣決策機制流程 24 3.3 智慧型取樣決策機制範例說明 31 第四章 以PECVD機台實現與驗證ISD機制 37 第五章 結論與未來研究 49 參考文獻 50

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